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In the field of pharmaceutical flexible packaging, Rollstock packaging has become one of the key technologies to improve packaging efficiency and product safety. Through this article, you will fully understand the definition, advantages, customization solutions, and implementation cases of Rollstock packaging, and master how to choose the best custom rollstock packaging supplier to help products quickly go to market.
Definition of Rollstock Packaging
Rollstock packaging is provided in the form of multi-layer composite film (i.e., rollstock film) and is suitable for various FFS (Form-Fill-Seal) forming-filling-sealing equipment.
- Composition: Typical structures include PET/AL/PE, OPA/CPP, PET/PE, etc.; all PE or all PP materials can also be used to reduce costs.
- Common types: three-side sealed bags, self-supporting bags, vacuum bags, slot packaging, etc.
- Application areas: Medical rollstock can be used for tablets, capsules, powder injections, medical devices, and disposable reagent packs.
Core Advantages of Rollstock Film
Efficient Production
Medical rollstock can achieve a production capacity of more than 200 bags per minute with an automated packaging line, up to 600 bags per minute.
Excellent Protection
The multi-layer barrier structure effectively prevents moisture, oxygen and light, extending the shelf life of drugs.
Inventory and Logistics Optimization
The roll film format saves storage space, and the transportation volume is only 1/3 of the prefabricated bag.
Cost Control
Raw materials and processing costs are more advantageous than prefabricated bags, and ROI (return on investment) can be recovered within half a year.
Brand and Compliance
Support custom printed rollstock to create differentiated packaging; at the same time, it complies with FDA, EU, and China NMPA regulations.
Create Exclusive Packaging: Custom Rollstock Packaging Service
As a leading custom rollstock packaging supplier, Meishida Packaging provides full-process customized solutions:
Material Structure Customization
Ordinary PET/PE, barrier PET/AL/PE, fully recyclable PE (recyclable rollstock), etc.
Printing pattern design
High-definition water-based ink, custom printed rollstock, batch number, QR code, logo, etc. can be printed
Film width and roll length
Precisely match customer equipment, common film width 190mm-600mm, roll length 500m-2,000m
Sealing and Accessories
Heat sealing, cold sealing, easy tear line, hanging hole, and other processes
Small batch fast proofing
3-5 working days to produce samples, support laboratory stability testing
Through custom rollstock packaging, you can not only obtain packaging materials that meet the characteristics of the product, but also quickly establish brand recognition in the market.
Frequently Asked Questions about Rollstock Packaging
Rollstock vs Pre-made Bags
Rollstock has low inventory costs and high production efficiency, which can reduce the waste of raw materials.
How to meet regulatory compliance?
As a professional rollstock packaging manufacturer, Meishida’s materials and production lines are certified by FDA, ISO, etc.
Environmentally friendly and sustainable solutions?
Provide recyclable rollstock and degradable composite films to help companies achieve green manufacturing.
Minimum order quantity?
Ordinary specifications are free of small MOQ for annual production, and MOQ is 1000kg for special high barrier or customized film structures.
Sample time?
Accept small batch customized proofing, 3-5 working days for sample production, and CV samples can be produced on the same day at the fastest.
Real Case: Accelerate the Launch of New Products
Background: An international pharmaceutical giant needs to quickly select packaging for new oral capsules.
Solution: Use PET/AL/PE multi-layer rollstock film, and use custom printed rollstock to achieve integrated printing of batch number and anti-counterfeiting code.
Results: Packaging efficiency increased by 40%, packaging material costs decreased by 15%, and the new product launch cycle was shortened by 2 weeks.
This case fully demonstrates the profound strength of Meishida as a senior rollstock packaging manufacturer in the field of custom rollstock packaging and rollstock film.
Facing the future: Rollstock packaging trends
Digitalization and intelligence
Integrated intelligent inkjet printing and online quality inspection to ensure that every bag of medicine is traceable.
Fully bio-based materials
More companies are trying pure biodegradable films to promote the process of recyclable rollstock.
Multifunctional composite film
Add antibacterial, antistatic, and UV blocking functions to provide more protection for medical device and vaccine packaging.
Customized flexible production
Small batch and multi-batch production has become the norm, and custom rollstock packaging suppliers need to have the ability to quickly switch production lines.
How to choose the best Rollstock Packaging Manufacturer?
Qualifications and experience: Give priority to rollstock packaging manufacturers that have passed GMP, ISO22716, FDA and other certifications.
Technology and capacity: With a full set of equipment for coating, laminating, slitting and printing, the annual output of 1,000 tons of rollstock film.
Customized service depth: From material selection, process research and development, to proofing and testing, all can be implemented in one stop.
Delivery and support: Stable delivery, global logistics network, professional after-sales team.
Meishida Packaging is your ideal custom rollstock packaging supplier, working together to accelerate the marketization of pharmaceutical products.
Conclusion
Rollstock packaging is changing the pharmaceutical flexible packaging landscape with its high speed, high efficiency and high quality. Choose Meishida Packaging – your professional medical rollstock and recyclable rollstock solution provider and rollstock packaging manufacturer, and you can get customized custom rollstock packaging services and first-class custom printed rollstock experience.
